Green modules
GREEN IN THE PROCESSES. PERFORMING IN SAVINGS
Sustainability, efficiency and savings are fundamental issues that direct new entrepreneurial strategies towards new horizons and new perspectives.
“How can the components of the laminating group contribute to energy saving and the optimization of production processes?” This is a question that we asked ourselves, and which led to what is today the flagship of the BRIXA PLAST offer, the Green Module.
A performing and efficient solution, as well as highly customizable, the GREEN MODULE is a complete plasticizing unit, to which all the electrical and mechanical components are added that make it ready for installation.
The benefits that can be obtained, in terms of ENERGY SAVING and PRODUCTIVITY, are given by the combination of various factors: high quality materials, use of the latest generation components and in particular the high performance MultiCompound screw.
PLUG AND PLAY
Brixia Plast supplies complete, wired, ready-to-install laminating units, complete with manual. This is an optimal solution to reduce downtime and simplify the assembly of the new one
group.
START UP
La rete di tecnici e tecnologi Brixia Plast è in grado di offrire, in tutto il mondo, il servizio di montaggio e avviamento dei gruppi di plastificazione, accompagnando il cliente dunque non solo nella mera sostituzione di parti meccaniche, ma fino all’ottimizzazione del processo di stampaggio stesso.
DESIGN
The experience of the technical office , in collaboration with a team of process technologists, allows to develop and redesign special plasticizing groups, dedicated to the multiple needs of customers: increase or reduce the injection volume, increase or reduce the L / D ratio, and any solution that can solve customer problems. We develop solutions capable of optimizing the molding process , from increasing productivity, to reducing waste, to improving quality , without forgetting economic and energy savings.
INSULATION
Brixia Plast offre la possibilità di completare i gruppi di plastificazione con sistemi di coibentazione completi, altamente efficienti e in grado di ottenere performance di elevato risparmio energetico.
CASE STUDY.
COST MWh: 260.00 €.
ITALIAN ENERGY CONSUMPTION COMPARISON Eng
| DESCRIPTION | kWh / SHIFT | Shifts / YEAR | MWh / YEAR | € / YEAR |
|---|---|---|---|---|
| STANDARD UNIT | 101 | 720 | 72,72 | €18,907.20 |
| GREEN MODULE Brixia Plast | 89 | 720 | 64,08 | €16,660.80 |
| RESULTS | -12 | – | -8,64 | -€2,246.40 |
ITALIAN PRODUCTIVITY COMPARISON Eng
| DESCRIPTION | PIECES / TURN | kWh / SHIFT | Wh / PIECE | % PIECE |
|---|---|---|---|---|
| STANDARD UNIT | 1.476 | 101 | 68,428 | |
| GREEN MODULE Brixia Plast | 1.745 | 89 | 51,003 | |
| RESULTS | +269,00 | -12,00 | -17,43 | -25,47% |
ITALIAN EFFICIENCY COMPARISON (1 YEAR)
| DESCRIPTION | kWh / YEAR | PIECES / YEAR | kWh / PIECE |
|---|---|---|---|
| STANDARD UNIT | 72,72 | 1.062.720 | 68,428 |
| GREEN MODULE Brixia Plast | 64,08 | 1.256.400 | 51,003 |
| RESULTS | -8,64 | +193.680 | -17,425 |
ENGLISH CONDITION 1
THE MARKET CAN “ABSORB” THE PRODUCTION SURPLUS, IT PRODUCES AT MAXIMUM SPEED
SALE PRICE (HYPOTHETICAL): €0.10
| DESCRIPTION | PIECES / YEAR | REVENUES / YEAR | ENERGY / YEAR |
|---|---|---|---|
| STANDARD UNIT | 1.062.720 | €106,272 | €18,907 |
| GREEN MODULE Brixia Plast | 1.256.400 | €125,640 | €16,661 |
| RESULTS | +193.680 | +€19,368 | -€2,246 |
ITALIANO CONDIZIONE 2
THE MARKET CANNOT “ABSORB” THE PRODUCTION SURPLUS, IT PRODUCES AT MAXIMUM SPEED
SALE PRICE (HYPOTHETICAL): €0.10
| DESCRIPTION | PIECES / YEAR | SHIFT / YEAR | MWh / YEAR | € / YEAR |
|---|---|---|---|---|
| STANDARD UNIT | 1.062.720 | 720 | 72,72 | €18,907 |
| GREEN MODULE Brixia Plast | 1.062.720 | 609 | 54,2 | €14,092 |
| RESULTS | – | -111 | -18,52 | -€4,815 |
