Green Module

Green In trials. Performing in saving

Sustainability, efficiency and savings are key issues that direct new business strategies toward new horizons and new perspectives.

"How can plasticizing group components contribute to energy savings and production process optimization?" This is question we asked ourselves, which led to what is now the flagship offering BRIXA PLAST, the Green Module. 

A high-performance and efficient solution, as well as highly customizable, the GREEN MODULE. is a complete plasticizing unit to which all electrical and mechanical components are added, making it ready for installation.

The achievable benefits, in terms of ENERGY SAVING and PRODUCTIVITY, are given by the combination of several factors: high-quality materials, use of the latest components, and especially the high-performance MultiCompound screw. 

Brixia Plast provides complete, wired, ready-to-install laminating units, complete with manual. It is an optimal solution for Reduce downtime and simplify assembly Of the new group.

The network of technicians and technologists Brixia Plast is able to offer, worldwide, the assembly and start-up service of plasticizing units, thus accompanying the customer not only in the mere replacement of mechanical parts, but up to the optimization of the molding process itself.

L'technical office experience, in collaboration with a team of process technologists, enables the following develop  and redesign Special laminating units dedicated to the multiple needs of customers: increase or decrease the injection volume, increase or decrease the L/D ratio, and whatever solutions can solve customer problems. We develop solutions that can optimize the molding process, from increasing productivity, to reducing waste, to the quality improvement, not to mention economic and energy savings.

Brixia Plast offers the possibility of complementing plasticizing units with complete, highly efficient insulation systems that can achieve high energy-saving performance.

Comparison of energy consumption

Description kWh / TURN Shifts / YEAR MWh / YEAR € / YEAR
Standard unit
101
720
72,72
18.907,20 €
Brixia Plast green module
89
720
64,08
16.660,80 €
Results
-12
-
-8,64
-2.246,40 €

Productivity comparison

Description PIECES / TURN kWh / TURN Wh / PIECE % PIECE
Standard unit
1.476
101
68,428
Brixia Plast green module
1.745
89
51,003
Results
+269,00
-12,00
-17,43
–25,47%

Efficiency Comparison (1 YEAR)

Description kWh / YEAR PIECES/YEAR kWh / PIECE
Standard unit
72,72
1.062.720
68,428
Brixia Plast green module
64,08
1.256.400
51,003
Results
-8,64
+193.680
-17,425

Condition 1

The market can "absorb" the production suprlus, you produce at maximum capacity
Sale price (hypothetical): € 0.10

Description PIECES/YEAR REVENUE / YEAR ENERGY/YEAR
Standard unit
1.062.720
106.272 €
18.907 €
Brixia Plast green module
1.256.400
125.640 €
16.661 €
Results
+193.680
+19.368 €
-2.246 €

Condition 2

The market cannot "absorb" the production suprlus, it is produced at maximum capacity
Sale price (hypothetical): € 0.10

Description PIECES/YEAR SHIFTS/YEAR. MWh / YEAR € / YEAR
Standard unit
1.062.720
720
72,72
18.907 €
Brixia Plast green module
1.062.720
609
54,2
14.092 €
Results
-
-111
-18,52
-4.815 €